Design, Manufacture, Erection, Testing and Commissioning of Pre-Weigh bin wagon loading system with 400 Cu.m Surge bunker and 80 Cu.m pre-weigh hopper bins in Coal handling plant. In motion loading of coal into moving wagons of different types.
Salient features
- Designed for handling materials like coal, iron ore, pellet, lignite, etc
- Variation in particle density and size can be handled.
- Fail safe protection in case of power failure.
- Very high operating speed is achieved by hydraulically operated system design.
- Loading with +/- 0.5% of Target load.
- Loading with +/- 0.05% weighing accuracy.
- In case of sudden power failure, bunker discharge gate is retracted to close position, hence no spillage.
- Specially designed hydraulic control for Instantaneous shut-off of the gate which is most important to eliminate the free fall of material. This will help assist in optimum loading of the truck.
- More versatile towards type of truck.
- Highly cost effective solution.
- Makes uniform loading pro? le.
- Effective -Dust control system.
- Automated - operator attention greatly minimized, shipping container is completely ? lled quickly and ef? ciently.
- Provides collision protection of chute from truck.
Control system is designed in Windows based software
- Overall PLC Control and Automation of the system.
- Very fast completion of loading.
- Visual monitoring of operations.
- User speci? ed loading reports for records and billing purpose on Shift / Day or Weekly / Month wise.
Technical Speci?cation
Surge bunker capacity |
: |
400 Cu.m for Wagon Loading and 150 Cu.m for truck Loading |
Material to be loaded |
: |
Crushed coal of < 200mm size |
Bulk density of coal |
: |
0.8 T/Cu.m, about 15% moisture content |
Rate of wagon/truck Loading |
: |
1000-1200 TPH/500 TPH |